Its production efficiency is first of all due to the design and coordinated operation of the twin screw. The speed of the screw can be flexibly adjusted in a large range, usually reaching a higher speed value, such as tens to hundreds of revolutions per minute. A higher speed means that more materials can be processed per unit time, so that the materials can quickly complete the plasticization, mixing and extrusion process under the push of the screw. At the same time, the meshing and synergy between the twin screws can efficiently shear and knead the materials, promote uniform mixing and rapid forward advancement of the materials, and further improve the processing speed of the materials.
The accuracy of the feeding system also has a key impact on production efficiency. The production line is equipped with an advanced metering feeding device that can accurately control the supply of materials to ensure that the amount of materials entering the twin screw extruder is stable and meets the production process requirements. This precise feeding avoids production interruptions or unstable product quality caused by too much or too little material, allowing the entire production process to proceed continuously and stably, effectively improving the actual operation time and production output of the equipment.
In the heating and cooling links, the production line adopts an efficient temperature control system. By quickly and accurately heating and cooling key parts such as the screw and barrel, the material can quickly reach the ideal plasticizing temperature and cool and shape in time after extrusion. This not only shortens the residence time of the material in the equipment and speeds up the production cycle, but also ensures the quality and performance consistency of the product. For example, the use of advanced heating elements and cooling medium circulation systems can achieve temperature rise and fall switching in a short time, reducing the time wasted waiting for the temperature to stabilize.
In addition, the split design improves the flexibility of production efficiency to a certain extent. Each split part is relatively independent, and it can be operated more conveniently when performing equipment maintenance, process adjustment or changing production tasks. For example, when it is necessary to replace screws or molds of different specifications to produce different types of granular products, the split structure makes the disassembly and installation of components faster, shortens the downtime of the production line, and thus improves the overall production efficiency.
Moreover, with the in-depth application of automatic control technology in this production line, intelligent operation has been realized in production process monitoring and parameter adjustment. Operators can monitor the operation status of the equipment in real time through the control system, discover and solve potential problems in time, and quickly adjust production parameters to adapt to different material characteristics and product requirements, further ensuring the efficient and stable operation of the production line, so that the split small precision twin-screw extrusion granulation line can show considerable production efficiency in various production scenarios.
