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Desktop Small Precision Extrusion Calender

FPBL-35/30
The desktop small precision extrusion calender integrates a precision single screw extruder, a sheet die head, and a precision calender auxiliary machine into one experimental equipment. It can realize all the functions of screw plasticizing extrusion, calendering, traction, trimming, winding, and edge trimming of a calendering production line. It is easy to use and operate, which can greatly improve the experimental efficiency and shorten the product development cycle. It is an ideal experimental equipment for calendering of polymer materials.
*The screw is driven by a servo motor, with stepless and precise speed regulation, stable plasticization and good consistency
*Digitally designed sheet die head, smooth flow channel without dead corners and material stagnation, and uniform material discharge
*Each power roller is independently driven by a servo motor, with precise speed control and good synchronization performance
*The gap between the pressure rollers can be continuously adjusted to meet the process requirements of calendering of different materials
*Hard chrome-plated mirror rollers, with high surface finish and no rust
*Based on the control system and touch screen operation interface of PLC, the equipment runs stably and the human-computer interaction is friendly
*Important experimental data is measured in real time and displayed in graphics and text, which is convenient for observation
*Humanized structural design, more convenient operation
*Optional constant tension winding device improves the quality of sheet winding
*Pattern rollers, matte rollers, etc. can be used to achieve different film surface treatments
Application range
*Calendering molding experiment of polymer materials
*Calendering production process research and parameter optimization
*Calendering performance test of new materials

Applicable materials

PE/PP/PS/EVA/TPU/PC and composite materials, etc.

Screw diameter

φ30mm

Screw aspect ratio

30

Screw speed

0-120rpm

Die width

200mm

Product width

0-150mm

Product thickness

0.1-0.6mm

Roller width

260mm

Roller gap

0-10mm

Line speed

0-10m/min

Pressure measurement range

0-50MPa

Pressure measurement accuracy

0.5%F.S

Extruder temperature control range

Room temperature -350℃

Temperature control accuracy

±1℃

Working power

Three-phase five-wire 380VAC±10%, 50Hz

Working air source

Compressed air, 6-8bar

Cooling water

Soft water at room temperature, supply and return pressure difference: 2.5-4.0bar

Working environment

Ambient temperature: 10-40℃; Relative humidity: ≤ 80%, no condensation

Rated power

About 25kW (including liquid medium roller temperature regulator)

Length × width × height

3000mm×1030mm×1830mm

Machine weight

About 1600kg

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